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Everything about Four Color Process totally explained

Color (colour) printing is the reproduction of an image or text in color (as opposed to simpler black and white or monochrome printing). The method used to print a full range of colors, such as for reproducing a color photograph, is referred to as four-color process printing because it used three primary ink colors — cyan, magenta, and yellow, plus black (abbreviated as CMYK). Another emerging method of full-color printing is six-color process printing (for example, Pantone's Hexachrome system) which adds orange and green to the traditional CMYK for a larger and more vibrant gamut, or color range.
   Color printing can also use "spot color" inks, alone or in combination with the four-color process method. Spot color inks are specific formulations that are printed alone, rather than mixed to produce various hues and shades. The range of available spot color inks, much like paint, is nearly unlimited and much more varied than the colors produced by four-color process. Spot color inks print colors from subtle pastels to fluorescent greens and oranges to metallic silvers, golds and other finishes.
   Color printing involves a series of steps, or transformations, in order to generate a quality color reproduction. The following sections focus on the steps used when reproducing a color image in CMYK printing, along with some historical perspective.

Color separation process

The process of color separation starts by separating the original artwork into red, green, and blue components (for example by a digital scanner). Before digital imaging was developed, the traditional method of doing this was to photograph the image three times, using a filter for each color. However this is achieved, the desired result is three grayscale images, which represent the red, green, and blue (RGB) components of the original image:
The next step is to invert each of these separations. When a negative image of the red component is produced, the resulting image represents the cyan component of the image. Likewise, negatives are produced of the green and blue components to produce magenta and yellow separations, respectively. This is done because cyan, magenta, and yellow are subtractive primaries which each represent two of the three additive primaries (RGB) after one additive primary has been subtracted from white light. Cyan, magenta, and yellow are the three main pigments used for color reproduction. When these three colors are combined in printing, the result should be a reasonable reproduction of the original, but in practice this isn't the case. Due to limitations in the ink pigments, the darker colors are dirty and muddied. To resolve this, a black separation is also created, which improves the shadow and contrast of the image. Numerous techniques exist to derive this black separation from the original image; these include grey component replacement, under color removal, and under color addition. This printing technique is referred to as CMYK (the "K" being short for "key." In this case, the key color is black).
Today's digital printing methods don't have the restriction of a single color space that traditional CMYK processes do. Many presses can print from files that were ripped with images using either RGB or CMYK modes. The color reproduction abilities of a particular color space can vary; the process of obtaining accurate colors within a color model is called color matching.

Screening

Inks used in color printing presses are semi-transparent and can be printed on top of each other to produce different hues. For example, green results from printing yellow and cyan inks on top of each other. However, a printing press can't vary the amount of ink applied except through "screening," a process that represents lighter shades as tiny dots, rather than solid areas, of ink. This is analogous to mixing white paint into a color to lighten it, except the white is the paper itself. In process color printing, the screened image, or halftone for each ink color is printed in succession. The screen grids are set at different angles, and the dots therefore create tiny rosettes, which, through a kind of optical illusion, appear to form a continuous-tone image. You can view the halftone screens that create printed images under magnification.
Traditionally, halftone screens were generated by inked lines on two sheets of glass that were cemented together at right angles. Each of the color separation films were then exposed through these screens. The resulting high-contrast image, once processed, had dots of varying diameter depending on the amount of exposure that area received, which was modulated by the grayscale separation film image.
   The glass screens were made obsolete by high-contrast films where the halftone dots were exposed with the separation film. This in turn was replaced by a process where the halftones are electronically generated directly on the film with a laser. Most recently, computer to plate (CTP) technology has allowed printers to bypass the film portion of the process entirely. CTP images the dots directly on the printing plate with a laser, saving money, increasing quality (by reducing the repeated generations), reducing lead-times, and saving the environment from toxic film-processing chemicals.
   Screens with a "frequency" of 60 to 120 lines per inch (lpi) reproduce color photographs in newspapers. The coarser the screen (lower frequency), the lower the quality of the printed image. Highly absorbent newsprint requires a lower screen frequency than less-absorbent coated paper stock used in magazines and books, where screen frequencies of 133 to 200 lpi and higher are used.
   The measure of how much an ink dot spreads and becomes larger on paper is called dot gain. This phenomenon must be accounted for in photographic or digital preparation of screened images. Dot gain is higher on more absorbent, uncoated paper stock such as newsprint.

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